mm² · AWG · amps · fuse
Automotive wire gauge chart
What current does a 1.5 mm² wire carry, and which fuse can protect it? The chart gives conservative values for a single copper wire inside a harness — the same ones the WireForge simulator uses.
Open the editor · ▶ Run the live demo
Wire size chart
| mm² | ≈ AWG | Continuous current | Largest fuse | Resistance, mΩ/m |
|---|---|---|---|---|
| 0.35 | 22 | 7 A | 5 A | 50.9 |
| 0.5 | 20 | 9 A | 7.5 A | 35.6 |
| 0.75 | 18 | 12 A | 10 A | 23.7 |
| 1 | 17 | 15 A | 15 A | 17.8 |
| 1.5 | 16 | 20 A | 20 A | 11.9 |
| 2.5 | 14 | 27 A | 25 A | 7.1 |
| 4 | 12 | 36 A | 35 A | 4.5 |
| 6 | 10 | 47 A | 40 A | 3.0 |
| 10 | 8 | 65 A | 60 A | 1.8 |
| 16 | 6 | 87 A | 80 A | 1.1 |
| 25 | 4 | 115 A | 100 A | 0.71 |
| 35 | 2 | 143 A | 125 A | 0.51 |
| 50 | 1 | 178 A | 150 A | 0.36 |
“Largest fuse” is the biggest standard rating at or below the wire’s continuous current, so the fuse always blows before the wire overheats. A wire alone in free air carries more; a wire in a hot engine bay or a thick bundle carries less.
Thicker for long runs
The chart says what a wire survives, not what it delivers. Over a long run the voltage drop sets the size: 10 A over 4 m needs 2.5 mm² to stay under 3 % drop on 12 V, though 1 mm² would carry the current.
Use it in WireForge
- Every wire in the editor has a cross-section (mm² or AWG) and a length.
- During simulation each wire shows its load against this chart.
- An overloaded wire is flagged, and one far over its rating burns through if no fuse stops it.
Questions
What gauge wire for 20 amps in a car?
1.5 mm² (16 AWG) carries 20 A in a harness on a short run; take 2.5 mm² (14 AWG) for longer runs or a hot location.
What is the difference between mm² and AWG?
mm² is the copper cross-section; AWG is a gauge number where a smaller number means a thicker wire. 2.5 mm² is about 14 AWG.
Why is a 1 mm² wire rated 15 A here but higher elsewhere?
Ratings depend on insulation, temperature and bundling. These are conservative harness values; datasheets for single wires in free air give more.
More guides
- Car wiring diagram software
- Automotive circuit simulator
- Relay wiring diagram
- Fuse and wire size calculator
- Starter and alternator wiring
- ECU wiring diagram
- Radiator fan relay wiring
- LED light bar wiring
- Fog light wiring
- Horn relay wiring
- Voltage drop calculator
- How to find a short circuit
- 12 V vs 24 V wiring
- Fuse box wiring
- Blade fuse ratings and blow time
- Ignition coil wiring
- Fuel injector wiring
- Crankshaft sensor wiring
- Battery warning light on