mm² · AWG · amps · fuse

Automotive wire gauge chart

What current does a 1.5 mm² wire carry, and which fuse can protect it? The chart gives conservative values for a single copper wire inside a harness — the same ones the WireForge simulator uses.

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Wire size chart

mm²≈ AWGContinuous currentLargest fuseResistance, mΩ/m
0.35227 A5 A50.9
0.5209 A7.5 A35.6
0.751812 A10 A23.7
11715 A15 A17.8
1.51620 A20 A11.9
2.51427 A25 A7.1
41236 A35 A4.5
61047 A40 A3.0
10865 A60 A1.8
16687 A80 A1.1
254115 A100 A0.71
352143 A125 A0.51
501178 A150 A0.36

“Largest fuse” is the biggest standard rating at or below the wire’s continuous current, so the fuse always blows before the wire overheats. A wire alone in free air carries more; a wire in a hot engine bay or a thick bundle carries less.

Thicker for long runs

The chart says what a wire survives, not what it delivers. Over a long run the voltage drop sets the size: 10 A over 4 m needs 2.5 mm² to stay under 3 % drop on 12 V, though 1 mm² would carry the current.

Use it in WireForge

  1. Every wire in the editor has a cross-section (mm² or AWG) and a length.
  2. During simulation each wire shows its load against this chart.
  3. An overloaded wire is flagged, and one far over its rating burns through if no fuse stops it.

Questions

What gauge wire for 20 amps in a car?

1.5 mm² (16 AWG) carries 20 A in a harness on a short run; take 2.5 mm² (14 AWG) for longer runs or a hot location.

What is the difference between mm² and AWG?

mm² is the copper cross-section; AWG is a gauge number where a smaller number means a thicker wire. 2.5 mm² is about 14 AWG.

Why is a 1 mm² wire rated 15 A here but higher elsewhere?

Ratings depend on insulation, temperature and bundling. These are conservative harness values; datasheets for single wires in free air give more.

More guides

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